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1 seal ring bonding machine = 10+materials+10 seconds 10 turns+daily output 86000, bosses are crazy

In the precision world of manufacturing, sealing rings are the core components that ensure the safe and stable operation of equipment. From the battery pack of new energy vehicles to the fuel tank of spacecraft, from the sterile environment of medical equipment to the preservation and sealing of food packaging, the materials, sizes, and shapes of sealing rings vary greatly, but they all share the strict mission of “zero leakage”. However, under the traditional production mode, low efficiency, poor precision, and high cost of manual bonding have become bottlenecks that restrict the production capacity and competitiveness of enterprises.

Zoomlea fully automatic seal ring bonding machine, with a revolutionary design of “one machine with multiple functions, intelligent and efficient”, redefines the production standards of sealing rings: supports 10 mainstream materials, compatible with all types of ring shapes such as irregular, round, square, etc., completes precise bonding of 10 sealing rings in 10 seconds, with a daily production capacity of over 86000 and a direct reduction of 80% in labor costs! From automobiles to aerospace, from healthcare to food, this “all powerful warrior” is using the power of Chinese intelligent manufacturing to help companies break through production capacity limits and seize market opportunities.

10 materials are fully compatible: from silicone to foam strips, compatible with all machines

The material selection of the sealing ring directly determines its performance and application scenarios. For example, the battery pack of new energy vehicles needs high temperature resistant and anti-aging sealing rings; The aerospace industry requires sealing rings to have extremely strong corrosion resistance; The food packaging industry favors environmentally friendly materials that are non-toxic and odorless. Traditional equipment often can only handle a single material, and companies need to purchase multiple machines or outsource processing, resulting in increased costs and extended delivery times.

The Zoomlea fully automatic seal ring bonding machine is designed with modularity and equipped with an intelligent material recognition system, which can automatically match silicone, rubber PVC、 rubber TPE、 More than 10 mainstream materials, including foam strips. Whether it’s high-temperature and high-pressure industrial seals, or low-temperature and flexible food grade applications, simply replace the module and the equipment can accurately adjust the bonding temperature, pressure, and speed, ensuring that every lap meets the highest industry standards.

Case study: A new energy vehicle battery manufacturer originally needed three different devices to produce silicone, rubber, and TPE sealing rings, with an annual maintenance cost of over 500000 yuan. After introducing Zoomlea seal ring bonding machine, a single machine covers all material requirements, saving equipment procurement and maintenance costs by over 70% annually, and significantly improving product consistency, with a 90% decrease in customer complaint rates.

Full circle adaptation: special-shaped ring, circular ring, square ring, one click switching

The shape design of the sealing ring needs to perfectly fit the equipment structure. For example, pipeline interfaces require circular rings to achieve 360 ° sealing, valve control requires circular rings to prevent twisting, and complex mechanical joints rely on irregular rings to fill non-standard gaps. Traditional production relies on manual cutting and bonding, which is not only inefficient but also prone to sealing failure due to operational errors.

Zoomlea fully automatic seal ring bonding machine adopts modular design technology and supports customers to customize special-shaped molds. The operator only needs to replace the module, and the equipment can automatically complete the entire process of cutting, bonding, and forming.

10 laps in 10 seconds, producing 86000 units per day: efficiency revolution, soaring production capacity

In the era of Industry 4.0, efficiency is the lifeline. Traditional manual bonding sealing rings have an average daily output of only about 1000 per person and require 8 hours of continuous operation, resulting in high labor intensity and unstable quality. Although semi-automatic equipment improves efficiency, it still requires manual assistance for feeding and testing, making it difficult to break through production capacity bottlenecks.

Zoomlea fully automatic seal ring bonding machine takes “multi station parallel+AI visual inspection” as the core, realizing the full process automation from raw material loading, cutting, bonding to finished product unloading. Within 10 seconds, precise bonding of 10 sealing rings can be completed synchronously, with an hourly output of 4000 and a daily production capacity of up to 86000, equivalent to the efficiency of 8 skilled workers working simultaneously.

Data comparison: A medical equipment manufacturer originally relied on manual production of silicone sealing rings, with a daily production capacity of only 3000, and a defect rate of 5% due to manual fatigue. After introducing Zoomlea seal ring bonding machine, the daily production capacity increased to 86000 units and the defect rate decreased to 0.01%.

From automobiles to aerospace: industry wide coverage, benchmark for cost reduction and efficiency improvement

The application scenarios of sealing rings span across thousands of industries, posing ultimate challenges to the adaptability and stability of equipment. Customer Witness:

In the field of new energy vehicles: After a leading battery manufacturer introduced Zoomlea seal ring bonding machine, the production cycle of sealing rings was shortened by 70%, which helped its monthly production capacity jump from 100000 sets to 500000 sets and quickly seize market share.

Aerospace field: A manufacturing enterprise uses Zoomlea seal ring bonding machine to produce radiation resistant sealing rings. The products have passed relevant certifications and have been successfully applied to key projects.

In the field of food packaging, a leading enterprise in the fresh-keeping box industry uses Zoomlea seal ring bonding machine to produce food grade TPE sealing rings, increasing production capacity by 5 times and passing relevant certifications, resulting in a 300% increase in export volume.

Intelligent operation and maintenance, worry free and effortless: one person, one machine, easy management

Traditional equipment is complex to operate and requires professional technicians to maintain, while the Zoomlea fully automatic seal ring bonding machine adopts an intelligent control system with an intuitive and easy to understand operating interface. Ordinary workers can start working after one hour of training.

Driven by the dual goals of “dual carbon” and intelligent manufacturing, the sealing ring industry is entering a critical period of transformation and upgrading. Zoomlea fully automatic seal ring bonding machine, with the core advantages of “one machine with multiple functions, intelligent and efficient”, provides the ultimate solution for enterprises to reduce costs and increase efficiency. Contact Zoomlea Automation immediately to schedule equipment demonstrations or customized solutions, so that your production line can bid farewell to the “sea of people tactics” and embrace the “smart manufacturing future”!