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Does a Seal ring bonding machine cover all sealing rings? Zoomlea equipment breaks the production dilemma!

In the sealing ring manufacturing industry, the traditional production mode is facing unprecedented challenges. When a certain automobile manufacturer needs to produce circular, square, and irregular sealing rings simultaneously, it often requires the purchase of multiple specialized equipment, and the switching of production lines is time-consuming and labor-intensive; When aerospace companies deal with small batches of irregular parts orders, the high cost of mold replacement and long debugging cycles deter them. Nowadays, Zoomlea’s fully automatic Seal ring bonding machine has completely rewritten the industry rules with the innovative concept of “one machine for all”.

Full coverage: a perfect breakthrough from standard parts to special-shaped parts

Zoomlea equipment achieves full coverage through three major technological innovations:

3D dynamic positioning system: using high-precision laser sensors linked with servo motors, the bonding trajectory can be adjusted in real time to ensure precise 90 ° right angle docking of the square ring and perfect fitting of the curved surface of the special-shaped part.

Intelligent pressure control system: Through a pressure sensor array, it automatically identifies the shape characteristics of the sealing ring, dynamically adjusts the bonding pressure, and avoids overpressure deformation of the corners of the square part.

Fully automated system: capable of automating the entire process of grabbing, rotating, cutting, and bonding complex shaped parts.

Full material compatibility: intelligent switching of more than 10 materials

The diversity of sealing ring materials was once the biggest obstacle to automated production. Rubber requires high-temperature bonding, silicone needs to be controlled at temperature to prevent aging, and PTFE material requires special surface treatment. A certain medical equipment manufacturer used to establish three independent production lines to produce sealing rings of different materials, with an annual maintenance cost exceeding one million yuan.

Zoomlea Equipment’s unique “Material Gene Bank” technology solves this problem:

Intelligent temperature control system: Built in 10 material and process parameter packages, capable of switching temperature, pressure, and time parameters within 0.1 seconds.

Adaptive coating module: Real time detection of material characteristics through a spectral analyzer, automatic adjustment of coating amount and viscosity, ensuring uniform coating of rubber parts and no bubbles in silicone parts.

Dynamic curing control: The infrared heating and cold air shaping system is linked, and the curing time is intelligently adjusted according to the material characteristics. The curing efficiency of PTFE material is increased by 300%.

A new energy battery manufacturer’s actual testing shows that the equipment can seamlessly switch between rubber, silicone, and PTFE materials within the same production cycle, with a product qualification rate of 99.9%, which is tens of percentage points higher than traditional processes.

Full process automation: an efficiency revolution with one person and one machine producing 86000 units per day

At a sealing factory in Guangdong, the traditional production line requires 8 workers to work in three shifts to complete the daily production task of 30000 pieces. After the introduction of Zoomlea equipment, only 3 technicians need to monitor 3 devices to achieve an astonishing production capacity of 258000 sealing rings per day.

This efficiency leap stems from automation innovation and multi station parallel operation: the equipment adopts modular design, and multiple stations synchronously complete processes such as feeding, cutting, bonding, and testing, producing 10 sealing rings in a single cycle of 10 seconds.

When the competition in the manufacturing industry enters the “micro profit era”, Zoomlea’s fully automatic Seal ring bonding machine proves through technological innovation that true automation is not simply a replacement for manual labor, but a systematic innovation that reconstructs the production value chain through full form coverage, full material compatibility, full process automation, full scenario application, and full dimensional cost reduction. This “production monster” that can operate 24 hours a day is opening up a new era of efficiency and quality improvement for the sealing ring manufacturing industry. Call the contact number now to obtain a fully automated sealing ring production line.