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Zoomlea Seal ring bonding machine: One machine is compatible with more than 10 types of materials and can produce over 4000 pieces per time

In today’s global wave of intelligent manufacturing, industrial production has put forward strict requirements for the accuracy, efficiency, and material compatibility of sealing rings. As an innovator in the field of automated production of sealing rings, Zoomlea Seal ring bonding machine has redefined the industry standard for sealing ring manufacturing with its hardcore strength of “one machine compatible with more than 10 materials, hourly production of 4000 pieces, and daily production of 86000 pieces”, becoming the “efficiency engine” on high-end production lines in automotive, aerospace, medical equipment and other fields.

Technological breakthrough: a leap from “single material” to “global compatibility”

Traditional sealing ring production equipment is limited by process design and often can only handle sealing rings of a single material or specific shape. However, the Zoomlea Seal ring bonding machine achieves the integration of interdisciplinary technology to achieve the bonding of rubber, silicone, fluororubber PVC、 Compatible with more than 10 materials including foam strips, and supports fully automated production of complex structures such as circular rings, square rings, and irregular rings. Its core lies in three major technological systems:

Intelligent bonding system: The device is equipped with high-precision sensors and adaptive algorithms, which can monitor material thickness, hardness, and surface tension in real time, and automatically adjust bonding pressure, temperature, and curing time.

Modular fixture design: In response to the positioning requirements of sealing rings of different shapes, the equipment adopts a quick replacement fixture module, which can complete the production line switch from O-ring to irregular seal within a few minutes.

Efficiency Revolution: The “Time Folding” Production Mode of 10 Pieces in 10 Seconds

In terms of efficiency, the Zoomlea Seal ring bonding machine uses the “multi station synchronous production” technology to break down the traditional serial process into six independent modules: feeding, cutting, bonding, pressing, detection, and unloading. Each station operates in a millisecond level precision, forming a “time folding” effect. Actual test data shows that:

Single production cycle: shortened from manual operation of 30 seconds per piece to 1 second per piece, the full process production of 10 sealing rings can be completed within 10 seconds;

Nissan breakthrough: a single device can stably output 86000 sealing rings per day, with an annual production capacity of over 30 million pieces, equivalent to replacing the total production capacity of 8 skilled workers and 10 traditional equipment;

Quality Control: Intelligent Upgrade from “Experience Dependence” to “Zero Defects”

As a critical safety component, the quality of the sealing ring directly determines the reliability of the end product. The Zoomlea Seal ring bonding machine has reduced the product defect rate from the industry average of 5% -8% to below 0.01% through three major quality control systems:

Full process visual inspection: The equipment is equipped with a recognition system to perform real-time detection of the dimensional accuracy, adhesive marks, and surface defects of the sealing ring;

Dynamic pressure compensation technology: In the bonding and pressing process, the equipment uses pressure sensors and hydraulic servo systems to ensure that the force uniformity error on the bonding surface is ≤ 0.01mm, completely eliminating the risk of leakage caused by uneven manual force in traditional processes;

In the era of Industry 4.0, the Zoomlea Seal ring bonding machine is not only a production equipment, but also a strategic pivot for enterprises to build intelligent factories and seize the high-end market. Its technology system centered on “compatibility, efficiency, and quality” is accelerating the transformation of the global sealing ring manufacturing industry from “labor-intensive” to “technology intensive”, injecting lasting momentum into the high-quality development of the manufacturing industry.