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High salary but unable to hire a bonding master? Now, only one fully automatic Silicone gaskets bonding machine is needed to plug the manpower gap

With a high monthly salary, including food and accommodation, and job advertisements hanging out for three months, I still haven’t been able to find a reliable bonding master, “said Mr. Zhang from a sealing component factory in Guangdong.

This is not an isolated phenomenon. In recent years, the average annual salary of manufacturing practitioners has exceeded 100000 yuan and is increasing year by year. The bonding profession may seem to have a low threshold, but in reality, the technical requirements are extremely high – the strength, temperature, and adhesive amount all depend on the hand feel, and even a slight deviation can lead to sealing failure. Experienced masters are already scarce and are accelerating their retirement, while young people are unwilling to enter the factory. The manpower gap is getting bigger and bigger, and the wage cost can only be pushed up all the way.

Even if it is difficult to recruit people, management costs can still be a headache. A sealing ring bonding production line usually requires 8 skilled workers to work in three shifts, including social security, training, overtime, and personnel turnover resulting in downtime losses. The overall labor cost far exceeds the book salary. What is even more worrying is the quality control risk – the defect rate of traditional manual bonding is as high as 5% -8%, and each batch of returns means that profits are eroded.

Faced with this increasingly difficult “human equation”, many factories have begun to choose to use one machine to provide another idea: a fully automatic Silicone gaskets bonding machine.

One time investment, stable output

The core logic of the Zoomlea fully automatic Silicone gaskets bonding machine is simple – using disposable equipment investment to replace the continuously rising labor costs. This equipment realizes the full process automation from cutting, gluing, bonding to curing, and can replace the round the clock output of 8 skilled workers with a single unit. Only one operator is needed in the workshop to be responsible for feeding and monitoring, and female workers with zero foundation can get started in just one hour of training.

Numbers speak

This account is not complicated to calculate: after a Zoomlea fully automatic Silicone gaskets bonding machine was put into operation, the production line manpower was directly reduced from 8 people to 1 person. Based on the current per capita salary level in the manufacturing industry, the annual direct savings in labor costs exceed 600000 yuan. This does not include the implicit benefits brought by the decrease in defect rate – the equipment uses AI algorithms and full process visual inspection to reduce the product defect rate to below 0.01%, completely bidding farewell to the quality control era of “relying on touch and luck”.

More importantly, there has been an exponential increase in production capacity. A traditional production line with 8 workers can produce approximately 10000 sealing rings per day; And a Zoomlea fully automatic Silicone gaskets bonding machine can stably output 86000 pieces per day. The production capacity has increased several times, but the manpower has decreased to almost zero. The factory owner who settled this account had only one reaction: “Regret buying late

Not only cost accounting

The labor cost is only the explicit aspect. A deeper change is that with the support of this fully automatic Silicone gaskets bonding machine, the delivery capability of enterprises has been compressed from “rushing a million orders in 15 days” to “completing them within 72 hours”; High end orders that were previously avoided due to unstable quality now have data endorsement and can be accepted freely. While peers are still refusing orders due to the inability to recruit people, users of Zoomlea’s fully automatic silicone gasket adhesive machine are already expanding their customer base.

The market competition is becoming increasingly fierce, and every upward curve in labor costs is squeezing profit margins. The path provided by the Zoomlea fully automatic Silicone gaskets bonding machine is very clear: once put into operation, it can once and for all block the manpower gap. Instead of struggling with hiring, retaining, and managing people every month, it’s better to have a machine solve these problems all at once.