new

How to easily produce 86000 sealing rings per day? Zoomlea Seal ring automatic bonding machine, give you the answer!

Efficiently producing 86000 pieces per day, with one person looking at one machine and eight people on top of each machine, the production capacity is 8 times higher than traditional methods.

In the sealing ring manufacturing industry, production capacity is the lifeline of enterprises. Traditional production lines rely heavily on manual operations, such as cutting, gluing, bonding, and pressing, each of which requires a dedicated person to handle – a skilled worker puts in their best effort and can produce up to 5000 to 8000 pieces per day. This’ sea of people tactic ‘not only has low efficiency, but also has to bear a series of problems such as high management costs, fluctuating yield rates, and difficulty in recruiting workers.

The emergence of the Zoomlea Seal ring automatic bonding machine has completely rewritten this dilemma. As an intelligent device that integrates cutting, bonding, and curing, it announces the arrival of a new era in seal ring production with a set of data that makes all production plant managers’ heartbeats accelerate——

Data doesn’t lie: Nissan produces 86000 units, with an efficiency 8 times higher than traditional production

We produce over 4000 pieces per hour and 86000 pieces per day. This is the answer given by Zoomlea’s Seal ring automatic bonding machine.

Every 10 seconds in a cycle, 10 sealing rings are produced at once, which is equivalent to one precision sealing ring being produced every second. The 86000 orders that used to require 8 skilled workers to work continuously for 3 days can now be easily delivered within 1 day with one machine and one operator. What is this concept? Equivalent to the time it takes to have a cup of coffee, this machine can produce enough sealing rings to assemble the entire new energy vehicle production line.

And what about traditional craftsmanship? Cutting requires one person, while bonding can be done by as few as ten to twenty people or as many as dozens or even hundreds of people, and they also have to endure the fatigue, emotional impact, and fluctuations in yield caused by manual operations. The Zoomlea fully automatic bonding machine only used one machine and one operator to complete the work of dozens of people in the past.

Fully automated, one person can handle the entire production line

The biggest confidence of Zoomlea’s Seal ring automatic bonding machine comes from its automation revolution from “human wave tactics” to “one person, one machine”.

The equipment adopts a truly “one click” fully automated design, integrating the entire process of feeding, positioning, cutting, gluing, bonding, and curing – from the entire sealing strip entering the equipment to the seamless bonding of the finished product offline, with no human intervention throughout the entire process. Equipped with innovative “multi workstation parallel processing technology”, multiple workstations work simultaneously without interfering with each other. Through millisecond level precision collaborative scheduling, the ultimate efficiency of “time folding” is achieved.

In terms of labor costs, based on an average annual salary of 80000 yuan per person, a Zoomlea Seal ring automatic bonding machine can directly save the enterprise 640000 yuan in direct labor costs per year. If we add the hidden benefits of waste reduction and management cost compression caused by precise operation, this equipment is almost continuously creating pure profits for the enterprise when calculated.

Not only fast, but also ‘stable, accurate, and ruthless’ zero defect production

Quick, just one side. The investment of Zoomlea’s Seal ring automatic bonding machine in the word “precision” truly reflects its hardcore strength.

The device is equipped with high-precision sensors and intelligent algorithms, which can monitor key parameters such as temperature, pressure, and adhesive amount in real time during the bonding process, ensuring that each bonding achieves the best results. The visual inspection system controls the accuracy to 0.01mm, which is equivalent to one eighth of a strand of hair. Dynamic pressure compensation technology ensures even force distribution on the bonding surface without leaving any hidden dangers.

The final result is that the finished product qualification rate is as high as 99.9%, while the industry average defect rate is usually between 5% and 8%. This means that using the Zoomlea Seal ring automatic bonding machine to produce sealing rings has basically bid farewell to the word “waste”.

In this era of ‘fast fish eating slow fish’, efficiency is the lifeline of enterprises. Zoomlea Seal ring automatic bonding machine is not only a set of equipment, but also an intelligent solution that can make the factory efficiency “open hanging”. It is reshaping the competitive landscape of the sealing ring manufacturing industry with a crushing production capacity of 86000 pieces per day, a minimalist operation mode of one person one machine, and a 99.9% zero defect quality guarantee.

How far is your production line from meeting this standard?

Address: East of 2nd Floor, Building 6, Haowei Industrial Park, No. 20 Songshan Road, Shilou Town, Panyu District, Guangzhou City (Headquarters Base)

Hotline: 020-84858139 | Mobile: 14757880998 (Party Manager)