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Full material coverage: from rubber to aerospace grade materials, the Zoomlea seal ring bonding machine is compatible with all machines

In the wave of transformation and upgrading in the manufacturing industry, the production of sealing rings is undergoing a disruptive change. Traditional production lines rely on tedious processes such as manual cutting and bonding, which not only have low efficiency, but also become bottlenecks restricting enterprise production capacity due to poor material adaptability and large fluctuations in yield rates. The intelligent seal ring bonding machine launched by Zoomlea Automation, with its hardcore strength of “full material coverage, zero error bonding, and daily production of 86000 pieces per unit”, has redefined the efficiency standard of sealing ring production and become a “efficiency revolutionary” in the industry.

Full material coverage: from rubber to aerospace grade materials, one machine fits all

In traditional sealing ring production, material adaptability is the biggest pain point. Common materials such as rubber, silicone, and PVC require different process parameters, while special materials such as foam strips and high-temperature resistant fluororubber often require customized equipment, resulting in high equipment investment costs and long production switching cycles for enterprises. The Zoomlea seal ring bonding machine breaks through with the core of “all material compatibility” and achieves seamless adaptation from ordinary rubber to aerospace grade special materials through patented composite technology.

At a new energy vehicle parts factory in Zhejiang, the equipment has been successfully applied to the production line of high-temperature resistant sealing rings. The equipment precisely controls the bonding temperature through an intelligent temperature control system, ensuring that each sealing ring does not soften at high temperatures and does not crack at low temperatures, with a stable yield rate of over 99.9%. What’s even more amazing is that its multi station parallel production mode can simultaneously produce 10 sealing rings, truly achieving “one machine for multiple uses”.

Zero error fit: millimeter level precision, reshaping quality standards

The sealing performance of the sealing ring depends on the difference in cutting accuracy and bonding angle in millimeters. In traditional manual operation, the cutting error can reach ± 1mm, and the adhesive angle deviation exceeds 5 °, resulting in the sealing ring being prone to leakage in high-pressure environments. Zoomlea equipment achieves national standard accuracy through the deep integration of CNC structure and AI vision system.

In the field of medical equipment, this technological breakthrough is particularly important. The equipment uses a laser positioning system to ensure that the bonding surface of each sealing ring is completely adhered, far exceeding the industry average level. This’ millimeter level precision ‘upgrades the sealing ring from a’ functional component ‘to a’ safety component ‘, providing technical endorsement for enterprises to win high-end market orders.

A single unit can produce 86000 units per day: efficiency skyrockets, production capacity explodes

Delivering millions of orders within 72 hours “was once an” impossible task “for a certain automotive parts company, but now it has become a reality with the introduction of Zoomlea equipment. Four devices can work together to produce 16000 sealing rings per hour, and deliver millions of orders within 72 hours, which is 40 times more efficient than traditional production lines. More importantly, a single device only requires one person to operate, which can replace eight skilled workers and save over hundreds of thousands of yuan in labor costs annually.

In the production of sealing rings for insulated lunch boxes, this efficiency advantage is more significant. After a certain enterprise introduced equipment, its daily production increased from 10000 to 86000, not only meeting the demand of the domestic market, but also opening up the high-end markets in Europe and America. The equipment adopts the “cutting and bonding integration” process, which combines traditional step-by-step processes into a single operation, completes one cycle in 10 seconds, and produces 4000 pieces per hour without material turnover. The production site is compressed by 60%, and management costs are reduced by 45%.

From “manual intensive” to “intelligent intensive”, from “material limited” to “global adaptation”, Zoomlea seal ring bonding machine is redefining industry rules with technological breakthroughs. It is not just a device, but also a complete efficiency solution – through hardware innovation, software empowerment, and ecological construction, it helps enterprises break through production capacity bottlenecks, improve quality standards, reduce operating costs, and win opportunities in fierce market competition.