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Zoomlea Seal ring bonding machine: one click operation, bonding so easy

In the sealing ring manufacturing industry, the traditional production mode is facing severe challenges such as efficiency bottlenecks, quality fluctuations, and rising labor costs. The issues of insufficient precision in manual bonding, poor compatibility with automated equipment, and difficulty in adapting to multiple materials have become key pain points that constrain the development of the industry. Zoomlea Seal ring bonding machine takes “one click operation” as its core, and through innovative technologies such as multi station parallel processing, intelligent visual positioning, and adaptive pressure feedback, redefines the intelligent standard of sealing ring production, bringing comprehensive breakthroughs in efficiency, quality, and cost to enterprises.

Intelligent Systems: A Leap from “Artificial Experience” to “Data Driven”

Traditional sealing ring bonding relies on workers’ experience to control the amount, pressure, and time of adhesive, resulting in large fluctuations in yield and low efficiency. The Zoomlea Seal ring bonding machine is equipped with a self-developed intelligent control system, which breaks down the production process into independent modules such as feeding, cutting, bonding, pressing, detection, and unloading. The entire process is automated through high-precision sensors and AI algorithms.

Dynamic parameter adjustment: The system can monitor material thickness, hardness, and surface tension in real time, automatically matching the amount of glue applied, bonding pressure, and curing temperature. For example, during the production of silicone sealing rings, the equipment will automatically control the temperature and pressure within the standard range to ensure that the bonding strength meets the standard.

Millisecond level response control: In the bonding and pressing process, the pressure sensor and hydraulic servo system work together to ensure that the force uniformity error on the bonding surface is ≤ 0.01mm, completely eliminating the risk of leakage caused by uneven manual force application.

Visual positioning calibration: Equipped with an industrial grade visual system, it can achieve precise 3D coordinate calibration and control the positioning error within 0.05mm. In the production of medical consumables, this technology has increased the qualification rate of sealing ring bonding to 99.99%.

Multi station parallel: “time folding” effect of 10 lines in 10 seconds

Zoomlea equipment achieves synchronous operation of 10 workstations through modular design, forming a “time folding” production mode. The cutting, bonding, and pressing processes are advancing in parallel, and the production cycle of a single sealing ring has been compressed from the traditional process of 30 seconds to 1 second.

Capacity leap: Actual test data shows that the equipment can produce up to 4000 pieces per hour, with a daily output of over 86000 pieces, equivalent to replacing 8 skilled workers and 10 traditional equipment. After a certain automotive parts company introduced equipment, the single line production capacity increased from 5000 pieces per day to 86000 pieces, and the delivery cycle was shortened by 75%.

Flexible changeover capability: The modular fixture design supports quick replacement, and the production line switch from O-ring to irregular seal can be completed within minutes. A certain airline company has increased the production efficiency of multiple batches of small batch orders by 40% through this feature.

Material compatibility: One machine can handle the “universal bonding” of more than 10 types of materials

Traditional equipment is limited by process design and often can only handle a single material. Zoomlea equipment achieves the integration of interdisciplinary technologies to achieve the production of rubber, silicone, fluororubber PVC、 Compatible with over 10 materials including foam strips, and supports fully automated production of circular, square, and irregular rings.

Intelligent parameter library: The built-in material database covers mainstream sealing ring materials, and the equipment can automatically call the optimal process parameters.

Non marking bonding technology: The combination of precise adhesive control system and high-pressure uniform pressure technology makes the bonding area smooth and even, without any traces of adhesive overflow.

Cost optimization: the “intelligent revolution” that directly reduces labor costs by 80%

Zoomlea equipment reconstructs the production process in a “one person on duty” mode, eliminating the need for manual intervention throughout the entire process from material loading to finished product unloading. The practice of a sealing ring manufacturer shows that:

Labor cost reduction: The production capacity that used to require 4 production lines and 32 workers can now be achieved with 1 equipment and 1 operator, saving over a million yuan in labor costs annually.

Reduced maintenance costs: The equipment uses high-quality components and predictive maintenance systems, resulting in a low failure rate.

Industry Applications: Efficiency Engines from Automobiles to Aviation

Zoomlea equipment has been widely used in fields such as automobile manufacturing, aerospace, medical equipment, etc

In the automotive industry, a large car company achieved rapid delivery of engine seals within 48 hours through equipment, expanding its market share by 15%.

In the aviation industry, a certain aviation component company introduced equipment, which increased the efficiency of the sealing ring production line by 10 times and increased the order taking capacity by 3 times.

Medical field: The medical sealing rings produced by the equipment have passed relevant certifications.

The Zoomlea Seal ring bonding machine takes “one click operation” as the entry point, and constructs a “efficiency quality cost” golden triangle for sealing ring production through core technologies such as intelligent system, multi station parallel, and material compatibility. In the wave of intelligent transformation in the manufacturing industry, this equipment not only provides a tool for enterprises to reduce costs and increase efficiency, but also promotes the upgrading of the entire industry towards automation, flexibility, and precision. Choosing Zoomlea means choosing the “smart password” for future production.