new

Want to reduce costs and increase efficiency at the beginning of the year? Try this equipment that produces 86000 sealing rings per day to upgrade your production capacity

The new year is approaching, and the battlefield of competition in the manufacturing industry is filled with smoke. When peers are still struggling with rising labor costs, production capacity bottlenecks, and fluctuating yield rates, have you ever thought that one device can double efficiency, directly reduce costs, and increase production capacity? The Zoomlea fully automatic sealing ring bonding machine is your “secret weapon” to break through the situation – it can produce 86000 sealing rings per day, with an accuracy error of ≤ 0.01mm and a direct reduction of labor costs by 80%. It started running at the beginning of the year and upgraded production capacity one step faster!

Breaking through the bottleneck of production capacity and soaring efficiency

In the sealing ring manufacturing industry, insufficient production capacity has always been a pain point for enterprise development. Traditional equipment has low production efficiency and is difficult to meet the growing demand in the market. And the Zoomlea fully automatic sealing ring bonding machine, with its amazing efficient production capacity, has completely broken this dilemma.

It adopts a “multi workstation parallel operation mode”, like an efficient team, with each workstation closely cooperating to carry out different production processes simultaneously. The entire process from material loading, positioning, cutting, bonding, curing to finished product unloading is seamless and does not require manual intervention. Actual test data shows that this device can complete the bonding of 10 sealing rings in 10 seconds, with an hourly output of over 4000 rings and a daily output exceeding 86000 rings!

Taking a certain aviation parts enterprise as an example, before introducing the Zoomlea fully automatic sealing ring bonding machine, the efficiency of its sealing ring production line was low. The task that originally required 8 workers and 8 hours to complete not only consumed a lot of manpower, but also often resulted in a backlog of orders. After the introduction of this device, the situation underwent a dramatic change. Now only one worker is needed to operate the equipment, and the same amount of work can be completed in 2 hours. The person in charge of the enterprise sighed and said, “In the past, order backlog was the norm, but now the production capacity can fully keep up and we can undertake more large orders!” This change not only greatly improves production efficiency, but also brings more business opportunities to the enterprise and enhances its market competitiveness.

Strictly control quality checkpoints, zero defective products

As a key sealing component, the quality of the sealing ring directly affects the reliability and safety of the end product. In industries such as automotive and aerospace, the quality requirements for sealing rings are extremely high, and even minor flaws can lead to serious consequences. Zoomlea fully automatic sealing ring bonding machine understands the importance of quality and has achieved perfect control of bonding quality through multiple advanced technologies.

The device is equipped with high-precision sensors and intelligent algorithms, like a pair of “golden eyes” that can apply uniform and appropriate pressure during the bonding process according to the material, size, and bonding requirements of the sealing ring. This uniform pressure distribution not only improves the bonding strength, but also makes the joint surface smooth and flat, further reducing bonding marks and ensuring that every produced sealing ring meets high standards.

In the field of medical equipment manufacturing, the precision and stability requirements for sealing rings are almost stringent. A certain medical equipment enterprise used traditional equipment to produce sealing rings, but the defect rate remained high, causing huge losses to the enterprise. After introducing the Zoomlea fully automatic sealing ring bonding machine, through dynamic pressure compensation technology, in the bonding and pressing process, the equipment ensures that the force uniformity error of the bonding surface is ≤ 0.01mm through pressure sensors and hydraulic servo systems, completely eliminating the risk of leakage caused by uneven manual force in traditional processes. The defect rate has significantly decreased, and the product quality has been significantly improved, winning high recognition from customers.

Compatible with multiple materials, flexible response

Traditional sealing ring production equipment is limited by process design and often can only handle sealing rings of a single material or specific shape, resulting in complex production processes and low equipment utilization. The Zoomlea fully automatic sealing ring bonding machine has achieved wide adaptability to various materials through innovative design.

It is compatible with rubber, silicone PVC、 More than 10 types of materials, including foam strips, can be used to complete bonding operations on a single device, whether it is common circular rings, square rings, or complex shaped rings. The equipment adopts advanced temperature control technology to ensure that different materials are bonded at the optimal temperature; The intelligent pressure control system can automatically adjust the pressure value according to the material characteristics; The optimized material conveying system ensures the stability and accuracy of material supply.

For a company that produces both electronic devices and heavy machinery, it used to need to purchase multiple sealing ring production equipment made of different materials, which not only had high costs but also took up a lot of space. After introducing the Zoomlea fully automatic sealing ring bonding machine, one device can meet all production needs, easily switching between different materials of sealing ring production, greatly reducing equipment procurement and production costs. Moreover, the device is easy to operate, and employees can get started with it through simple training, which improves production efficiency.

At the beginning of the year, choosing the Zoomlea fully automatic sealing ring bonding machine means choosing efficiency, quality, and future! It will help enterprises break through the limitations of traditional production, achieve the goal of cost reduction and efficiency improvement, and enable them to stand out in the fierce market competition. Don’t hesitate anymore, embrace the Zoomlea fully automatic sealing ring bonding machine and embark on a new journey of efficient production!