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Square, circular, and irregular circles, with a Seal ring bonding machine that makes bonding super easy! The new artifact of automation has arrived

In today’s industrial manufacturing field, sealing rings are widely used as key sealing components in many industries such as automotive manufacturing, electronic equipment, instrumentation, aerospace, etc. In the traditional production process of sealing rings, the bonding of square rings, circles, and various irregular rings has always been a technical challenge – manual operation is inefficient, accuracy is difficult to guarantee, and ordinary automation equipment is difficult to cope with complex and changing shape requirements. Nowadays, the pain points in this industry are being completely solved by Zoomlea’s fully automated Seal ring bonding machine!

Sealing rings can be divided into circular (O-ring), square (square ring), and various shaped sealing rings according to their cross-sectional shape. Due to their unique structure, irregular sealing rings have advantages that ordinary O-rings cannot match. However, behind these performance advantages are complex production processes. Traditional sealing ring bonding equipment often can only handle a single shape and is helpless when encountering irregular cross-sections. Although manual bonding is flexible, its efficiency is extremely low – skilled workers can only complete the bonding of 300-500 sealing rings per hour at most, and the quality stability is poor, with a defect rate often as high as 5% -8%. In the modern manufacturing industry that emphasizes efficiency and precision, this production method has become a bottleneck that restricts the development of the industry.

The birth of Zoomlea fully automated Seal ring bonding machine marks the official entry of sealing ring production into the era of “full shape compatibility”. This innovative device adopts a modular design concept and can seamlessly switch the production of sealing rings of different shapes by quickly changing fixtures and molds.

The core of the equipment consists of a high-precision robotic arm, an intelligent visual positioning system, a multi-mode bonding mechanism, and an AI control system. The robotic arm is driven by servo motors, with high repeatability and positioning accuracy; The intelligent vision system can automatically recognize the type and position of the sealing ring, and even irregular shaped rings can accurately capture contour features; The bonding mechanism is equipped with dual feedback of pressure and temperature to ensure consistent strength at each bonding point.

In actual production, the Zoomlea fully automated Seal ring bonding machine has demonstrated amazing performance indicators. The equipment can process 10 sealing rings simultaneously during each production, completing one cycle in just 10 seconds, which is equivalent to producing 1 finished product per second. Converted, the hourly output of a single machine is as high as 3600 pieces, with a daily production capacity exceeding 86000 pieces – more than 15 times that of manual operation and a 40% increase in efficiency compared to single function automated equipment.

In terms of quality, a qualitative leap has been achieved. The equipment adopts a closed-loop quality control system, which monitors the bonding pressure, temperature, and time in real time through multiple sensors to ensure that each bonding point reaches the optimal state. It is worth mentioning that the device has strong versatility and can handle hollow silicone strips, solid silicone strips, and various shaped silicone strips, meeting the needs of all fields from micro electronic seals to large mechanical seals.

Square rings, circles, and irregular rings, no matter how special their shapes are, the Zoomlea fully automated Seal ring bonding machine can accurately “grasp” them. This is not only a technological victory, but also a vivid manifestation of the development of intelligent manufacturing towards high-end and specialization.