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Actual shooting: 86000 pieces/day! How to make the sealing ring production efficiency of Zoomlea Silicone seal ring bonding machine surpass that of peers?

When these astonishing data are linked to an industrial equipment, the efficiency revolution in the manufacturing industry is unfolding, with questions such as “8 skilled workers on top of one device?” “86000 sealing rings per day?” and “3 days delivery for millions of orders. At a certain automotive parts factory in Zhejiang, a Zoomlea Silicone seal ring bonding machine is operating at a non-stop pace for 24 hours. The robotic arm accurately cuts, the intelligent coating system evenly covers, and the high-pressure pressing device instantly forms – one sealing ring is produced every second, with a daily output of over 86000 pieces, equivalent to the total output of eight workers in three shifts.

In the traditional sealing ring production workshop, 8 workers need to operate simultaneously to achieve the goal of producing 10000 pieces per day. In the pungent smell of cutting rubber, the masters control the temperature by hand, judge the pressure by visual inspection, and the yield rate depends entirely on luck. Nowadays, the Zoomlea Silicone seal ring bonding machine has completely rewritten the industry rules with a cutting accuracy of 0.1mm, microsecond response speed, and bonding efficiency of 1 second per piece.

In traditional craftsmanship, the “master mode” of relying on hand feel for temperature, visual inspection for pressure, and luck for yield has been completely overturned by the intelligent control system of Zoomlea Silicone seal ring bonding machine.

Integrated cutting and bonding process: By using composite technology to simultaneously complete cutting and bonding, the efficiency is several times higher than traditional step-by-step processes. In a production line for sealing rings of a certain ventilator, this process compresses the production time of a single piece from 45 seconds to 1 second, and the adhesive strength far exceeds international standards.

Full material adaptation system: More than 10 types of materials such as rubber, silicone, PVC, etc. are automatically matched with parameters, solving the industry’s “material compatibility” problem. High temperature resistant sealing rings customized for aerospace can maintain sealing performance in environments ranging from -50 ℃ to 300 ℃; The medical grade silicone ring produced for hemodialysis machines has passed biocompatibility certification.

Zero defect quality control: Precision coating technology ensures that the thickness error of the adhesive layer is ≤ 0.02mm, and the high-precision pressure control system achieves a force uniformity of 99.7% on the bonding surface. According to actual testing data from a certain automobile manufacturer, the product repair rate has decreased from 12% to 0.3% after the equipment is put into production.

Now only one person is needed to be on duty in the workshop, and the equipment can automatically complete the entire process from loading to finished products. “The person in charge of a medical equipment manufacturer revealed that after adopting the Zoomlea Silicone seal ring bonding machine, labor costs were reduced by 85%, and the product qualification rate increased to 99.9%.

This is not only an upgrade of equipment, but also a revolution in production mode, “industry analysts pointed out. When manufacturing competition enters the era of” efficiency is king “, Zoomlea Silicone seal ring bonding machine has proven with data that there is no upper limit to efficiency in the field of sealing ring production. From automobile factories to new energy production lines, from aerospace to home appliance workshops, this’ production monster ‘is producing sealing rings that change the world at a rate of 86000 per day.