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How magical is the integration of cutting and bonding? Complete 10 tasks in 10 seconds, with the video covering the entire process

What can be done in 10 seconds?

Have half a cup of coffee? Brush a short video?

In the sealing ring manufacturing industry, 10 seconds is enough to complete the full process of producing 10 high-quality sealing rings – from material feeding, precise cutting, intelligent bonding, to finished product unloading, without manual intervention throughout the entire process.

This is not a scene from a science fiction movie, but a true record of the Zoomlea fully automatic sealing ring bonding machine on the production line of an aviation parts enterprise. When traditional factories were still struggling with “difficult recruitment, low efficiency, and high defect rate”, this enterprise had achieved a tenfold increase in production capacity with this equipment: tasks that originally required 10 workers and 8 hours to complete now only require 1 person to operate the equipment and can be delivered in 2 hours.

Video Direct: “Speed and Passion” with 10 episodes in 10 seconds

In the picture, the robotic arm accurately grasps the silicone strip, and the high-speed rotating cutting blade instantly completes the fixed length cutting. The adhesive joint responds in milliseconds to complete the gluing and pressing. After cooling and shaping, the sealing rings are neatly arranged on the conveyor belt – the whole process is like flowing clouds and water, and 10 sealing rings are “born” within 10 seconds.

Previously, we relied on manual cutting and semi-automatic bonding, which took 30 seconds for a sealing ring. Now, we have 1 seal per second, which has increased efficiency by 30 times! “The production director of the company pointed to the monitoring screen and exclaimed,” More importantly, the zero defect rate has completely dispelled customers’ concerns about quality

How can Zoomlea solve the “three major pain points” of traditional craftsmanship with just one click?

Although the sealing ring is small, it is the “lifeline of safety” in fields such as automobiles, aerospace, and medical equipment. The traditional production mode has long faced three major challenges:

Low efficiency: slow manual cutting speed, dependence on master experience in the bonding process, and a production cycle of up to 30 seconds for a single sealing ring;

Unstable quality: Uneven application of glue can easily generate bubbles, and uncontrolled pressure can lead to cracks, resulting in a defect rate of up to 5% -8%;

High cost: A 10 person production line requires quality inspectors and equipment maintenance personnel, with labor costs accounting for over 40% of the total cost.

Zoomlea fully automatic sealing ring bonding machine completely subverts the industry logic:

Cutting and bonding integration: efficiency skyrockets by 30 times

Traditional craftsmanship requires two steps to complete cutting and bonding, with material turnover taking up 60% of the production cycle. The Zoomlea fully automatic sealing ring bonding machine integrates the cutting blade and bonding joint into the same robotic arm through patented composite technology, achieving seamless connection of “cutting coating pressing”.

Data verification: The single production cycle has been compressed from 30 seconds to 1 second, with 10 pieces completed in 10 seconds. The hourly production capacity has exceeded 4000 pieces, and the daily production capacity has reached 86000 pieces;

Case comparison: After a new energy vehicle brand introduced equipment, the efficiency of the high-temperature sealing ring production line increased by 10 times, and the annual production capacity jumped from 3 million to 30 million.

Multi material compatibility: One device can “eat” more than 10 types of materials

Traditional equipment can only handle a single material, while Zoomlea’s fully automatic sealing ring bonding machine supports rubber, silicone, and other materials through modular fixture design and intelligent temperature control system PVC、 More than 10 materials including foam strips, compatible with complex structures such as circular rings, square rings, and irregular rings:

Quick changeover: Changing the fixture module only takes a few minutes to switch from O-ring to irregular seal;

Temperature control black technology: The independent heating unit can set the optimal curing temperature for different materials to avoid material deformation or weak adhesion.

The “abacus” of a business owner: 1 device=8 workers+10 traditional machines+1 intelligent factory

Today, with an average annual increase of 10% in labor costs and a compressed order delivery cycle to 72 hours, the “cost reduction and efficiency improvement” value of Zoomlea’s fully automatic sealing ring bonding machine directly hits the pain points of enterprises:

Labor cost: One person operates the equipment to replace eight skilled workers, saving an annual labor cost of over 800000 yuan;

Venue cost: Integrated design reduces production line area by 50%, saving 300000 yuan/year in rent;

Management costs: Automated production reduces human errors, quality inspectors are reduced by 70%, and management efficiency is improved by 40%;

Market competitiveness: With a daily production capacity of 86000 units, it can undertake large orders and increase customer retention rate by 60%.

Previously, we dared not take high-end orders for fear of unstable quality and delivery time. Now, with Zoomlea equipment, we can even supply to the aerospace industry! “A person in charge of a medical equipment company revealed that after introducing Zoomlea’s fully automatic sealing ring bonding machine, its sealing ring products have passed relevant authoritative certifications, with a 30% increase in unit price and a doubling of gross profit margin.

Efficiency is survival, intelligence is the future

When your peers are still struggling with recruitment difficulties, low efficiency, and poor quality, you have already seized the market opportunity with the Zoomlea fully automatic sealing ring bonding machine, which can produce 10 pieces in 10 seconds.

Consult now for exclusive customized solutions to elevate your production line from “manual jogging” to “intelligent flight”!

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